The name "corundum" is derived from the Tamil word ????????? "kuruntam" meaning "ruby", and related to Sanskrit "kuruvinda".
Because of corundum's hardness (pure corundum is defined to have 9.0 Mohs), it can scratch almost every other mineral. It is commonly used as an abrasive, on everything from sandpaper to large machines used in machining metals, plastics, and wood. Some emery is a mix of corundum and other substances, and the mix is less abrasive, with an average hardness near 8.0.
In addition to its hardness, corundum is unusual for its density of 4.02 g/cm3, which is very high for a transparent mineral composed of the low atomic mass elements aluminium and oxygen.
Corundum occurs as a mineral in mica schist, gneiss, and some marbles in Metamorphic terranes. It also occurs in low silica igneous syenite and nepheline syenite intrusives. Other occurrences are as masses adjacent to ultramafic intrusives, associated with lamprophyre dikes and as large crystals in pegmatites. It commonly occurs as a detrital mineral in stream and beach sands because of its hardness and resistance to weathering. The largest documented single crystal of corundum measured about 65×40×40 cm.
Corundum for abrasives is mined in Zimbabwe, Russia, Sri Lanka and India. Historically it was mined from deposits associated with dunites in North Carolina, USA and from a nepheline syenite in Craigmont, Ontario. Emery grade corundum is found on the Greek island of Naxos and near Peekskill, New York, USA. Abrasive corundum is synthetically manufactured from bauxite.
Corundum should not be confused with the similarly named carborundum, silicon carbide.
In 1837, Marc Antoine Gaudin made the first synthetic rubies by fusing alumina at a high temperature with a small amount of chromium as a pigment. In 1847, Ebelmen made white sapphires by fusing alumina in boric acid. In 1877 Frenic and Freil made crystal corundum from which small stones could be cut. Frimy and Auguste Verneuil manufactured artificial ruby by fusing BaF2 and Al2O3 with a little chromium at temperatures above 2,000 °C (3,632 °F). In 1903, Verneuil announced he could produce synthetic rubies on a commercial scale using this flame fusion process.
The Verneuil process allows the production of flawless single-crystal sapphires, rubies and other corundum gems of much larger size than normally found in nature. It is also possible to grow gem-quality synthetic corundum by flux-growth and hydrothermal synthesis. Because of the simplicity of the methods involved in corundum synthesis, large quantities of these crystals have become available on the market causing a significant reduction of price in recent years. Apart from ornamental uses, synthetic corundum is also used to produce mechanical parts (tubes, rods, bearings, and other machined parts), scratch-resistant optics, scratch-resistant watch crystals, instrument windows for satellites and spacecraft (because of its transparency from the UV to IR), and laser components.